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2007 New Currency Budget

Action Requested
Staff requests that the Board approve the proposed 2007 new currency budget. The proposed 2007 budget of $597.8 million is a $109.0 million, or 22.3 percent, increase over 2006 estimated expenses. This increase reflects increases in the Bureau of Engraving and Printing (BEP) billing rates, the number of notes printed, and the proportion of high-denomination notes. The primary drivers of these changes are discussed below.

Discussion
Under the Board's delegated authority, the director of the Division of Reserve Bank Operations and Payment Systems (RBOPS) submits an annual print order for new currency to the director of the BEP. The BEP reviews the print order and establishes billing rates for new currency that RBOPS staff uses to prepare the annual new currency budget. The Board reviews and approves the budget and subsequently assesses the Federal Reserve Banks through an accounting procedure similar to the one used in assessing the Reserve Banks for the Board's operating expenses.

In August 2006, the director of RBOPS forwarded to the BEP a print order for 9.1 billion notes for fiscal year 2007. Because the BEP operates on a fiscal year, which began October 1, 2006, and ends September 30, 2007, staff estimates the Board's calendar year budget for new currency by eliminating the cost of notes that the BEP will produce in the first quarter of its fiscal year and estimating the cost of notes that the BEP will produce in the fourth quarter of the calendar year. Table 1 compares the Board's calendar year 2007 budget with the 2006 budget and 2006 estimate.


Table 1
New Currency Budget
(calendar year)
  2006 Budget (thousands) 2006 Estimate (thousands) 2007 Budget (thousands) Percent Change 2006E/2006B Percent Change 2007B/2006E

Print order (number of notes)

8,452,720

8,460,800

9,177,667

0.1

8.5

Printing costs for FR notes $471,152 $467,067 $574,284 -0.9 23.0
Currency transportation costs $16,282 $14,769 $16,333 -9.3 10.6
Shipping FR Notes from BEP (new) $12,500 $10,195 $11,248 -18.4 10.3
Intra-System shipments (fit) $3,750 $4,532 $5,043 20.9 11.3
Shipping pallets back to BEP $32 $42 $42 31.3 0.0
Counterfeit-deterrence research $3,326 $3,290 $3,405 -1.1 3.5
Central Bank Counterfeit Deterrence Group $3,309 $3,274 $3,370 -1.1 2.9
Reprographic Research Center $17 $16 $35 -5.9 118.8
Treasury's Office of Currency Standards $3,600 $3,600 $3,750 0.0 4.2
Total $494,360 $488,726 $597,772 -1.1 22.3

2006 New Currency Expenses
As explained below, staff estimates that total new currency expenses for 2006 will be under budget by $5.6 million, or 1.1 percent, primarily because of lower-than-expected printing costs, but also because of lower transportation costs.

2006 Printing Costs
The estimated calendar year 2006 currency print cost is $4.1 million, or 0.9 percent, lower than the budgeted amount because of minor modifications to the print order to meet actual Reserve Bank currency requirements. In preparing the 2006 print order (during 2005), staff under-estimated international demand for new $100 notes and over-estimated domestic demand for $20 notes. Year-to-date 2006 (through September) monthly average international payments of $100 notes exceeded 2005 levels by nearly six percent, while $20 notes in circulation decreased by 4.5 percent from year-end 2005, after increasing more than seven percent during 2005. As a result of this volatility in demand by denomination, staff adjusted the print order in mid-2006 and instructed the BEP to substitute 409.6 million $100 notes for $20 notes. This denomination switch decreased the overall print cost by $4.3 million because the unit cost for $100 notes is less than the unit cost for $20 notes, while the total number of notes remained unchanged.1

2006 Transportation Costs
Estimated currency transportation costs will be 9.3 percent lower than the 2006 budget. Staff scheduled more shipments of fit currency from one Reserve Bank office to another (intra-System shipments) and fewer BEP shipments of new notes than budgeted because Reserve Banks unexpectedly received more $5 through $50 notes than they paid to circulation for year-to-date 2006. The increased receipts of currency allowed Reserve Banks to fill depository institution orders more cost-effectively with circulated rather than new inventory. The 31.3 percent increase in pallet shipping expenses resulted from increases in armored carrier charges for returning pallets to the BEP.

2007 New Currency Budget
The proposed $597.8 million 2007 new currency budget is 22.3 percent higher than the 2006 estimate. Printing costs for Federal Reserve notes represent 96.1 percent of the new currency budget, and expenses for currency transportation, counterfeit-deterrence research, and Treasury's Office of Currency Standards (OCS) account for the remaining 3.9 percent.

2007 Printing Costs
The 2007 calendar year currency order will cost $574.3 million to print, a 23.0 percent increase over the estimated cost for the 2006 order.2 The 2007 printing costs reflect increases in BEP billing rates, the aggregate volume of notes in the print order, and proportion of high-denomination notes.

Table 2
BEP Billing Rates
Currency typea 2006 billing rates per thousand notes 2007 billing rates per thousand notes Projected number of notes 2007 (millions) 2007 printing cost
(thousands)
$1, $2 notesb $42.97 $44.54 4,097.7 $182,513
Series-1996 ($5) $57.27 $61.92 1,222.8 $75,716
Series-1996
($100)
$70.10 $78.52 1,213.1 $95,255
Series-2004 ($10, $20, $50) $80.58 $83.51 2,644.0 $220,800
Total   9,177.7 $574,284
Memo: Average Ratec $55.74 $62.57  

a $1 and $2 notes do not include security features in the high-denomination Series-1996 and Series-2004 design notes; $5 notes include watermarks, but not color-shifting ink; Series-1996 $100 notes include watermarks and color-shifting ink; and Series-2004 $10, $20, and $50 notes include watermarks, color-shifting ink, and an additional high-level security feature.. Return to table.
b The BEP will not produce any $2 notes in calendar year 2007 because Reserve Banks have sufficient inventories to meet estimated public demand for several years. Return to table.
c Volume weighted. Return to table.

The denomination and design-specific BEP billing rates shown in table 2 are higher than the 2006 billing rates. The key factors contributing to the higher 2007 billing rates are (1) the BEP capital plan, (2) a new currency paper contract, and (3) public education expenses.

Billing Rate Increase--Capital Plan
BEP capital improvements represent $32.1 million of the 2007 currency printing budget. Over the next ten years, the BEP plans major capital improvements at both its Washington, D.C., and Ft. Worth facilities. During the first four years of the plan, the BEP plans to replace production equipment at the Washington, D.C., facility, including intaglio presses and overprinting equipment for some production lines. The new presses will replace fully depreciated presses (at least 26 years old), and will provide more versatility for producing future security features as well as more efficient operations as the new presses use larger sheets of currency paper that will create a 56 percent increase in machine capacity.

Billing Rate Increase--Currency Paper Contract and Other Costs
The billing rate increase also represents expected increases in currency paper costs resulting from the pending award of a new contract, which will be effective beginning January 2007.3 The BEP is currently in final contract negotiations; it expects paper rates to increase because of rising utility and raw material costs as well as new capital investments at the paper manufacturer. If the final paper rates differ from the ones included in the current billing rates, the BEP will adjust the billing rates accordingly.

In addition, increases in ink costs and general administrative and overhead expenses account for another three percent of the increase in billing rates.

Billing Rate Increase--Public Education Expenses
The billing rate increase also represents expected increases in public education costs resulting from the award of a new public relations contract.4 During 2007, the BEP plans a public education program to support the release of the redesigned $5 note in the first quarter of calendar year 2008 and the redesigned $100 note in 2009. The $100 note, which circulates internationally, requires a world-wide public education campaign for which research and early preparations are anticipated to begin in late 2007.

Number and Denomination Mix of Notes Printed
Table 3 illustrates the number of notes by denomination that the BEP will print in calendar year 2007 compared with the number of notes printed in 2006.


Table 3
Number of Notes Printed
(millions per calendar year)
Denomination 2006 Estimated 2007 Budget Percent change 2007B/2006E
$14,512.04,097.8-9.2
$2230.40.0-100.0
$51,094.41,222.811.7
$10648.8334.0-51.2
$20704.02,031.5188.6
$50201.6278.538.1
$1001,033.61,213.117.4
Total8,460.89,177.78.5

We estimate an 8.5 percent increase in the overall 2007 calendar year BEP note order compared with the 2006 estimate.5 Staff is working with the BEP to smooth out the currency print orders over the next several years, in anticipation of the large number of notes that we expect will be required in preparation for the release of the new $100 note design in 2009. There are currently 5.5 billion $100 notes in circulation, and staff estimates that we will need to replace approximately 4.5 billion of them during the first two years after the release of the new design. The Reserve Banks will destroy all old-design $100 notes deposited, rather than re-issue them, after the new-design notes enter circulation.6 The circulation pattern is considerably different for the $100 note because many of them circulate outside of the United States, and overseas markets largely demand new-design notes. The large $100 note requirement combined with our projected order for other denominations would exceed the BEP's production capacity in 2009. To reduce the number of notes for the BEP to produce in 2009, it will produce part of the estimated 2008 note order in 2007 and, similarly, part of the 2009 order in 2008. In particular, the 2007 order includes enough $20 notes to satisfy demand during 2007 and half of 2008, and enough $50 notes for both 2007 and 2008. We have used this smoothing process in the past to eliminate large swings in orders from one year to the next.7 We expect print orders to be of similar size through 2009, and that the 2009 budget will be higher than the current year budget because the large number of new-design $100 notes will include the most advanced and costly counterfeit deterrent features.8

The 2007 print budget is also higher than estimated 2006 expenses because it contains a larger share of more-expensive high-denomination notes than did the 2006 note order. $10 through $100 notes comprised 42 percent of the 2007 note order, compared with 31 percent of the 2006 note order. This increase in high-denomination notes heavily reflects the year-in-advance $20 note order discussed above.

2007 Currency Transportation
The 2007 currency transportation budget is $16.3 million, which includes the costs of shipping new currency from the BEP to Reserve Banks, of intra-System shipments of fit and unprocessed currency, and of returning currency pallets to the BEP.

Of the $16.3 million in the 2007 budget for currency transportation, $11.2 million is for shipments of new currency from the BEP and $5.0 million is for intra-System shipments. These amounts are 10.3 percent and 11.3 percent higher than 2006 estimated expenses, respectively. In 2007, the Board will begin a new two-year contract with armored carriers for BEP currency shipments. Based on the renegotiated contracts, the billing rates will increase an average of 9.2 percent over the previous two-year contract rates. The 2007 budget for BEP shipments also includes an estimated $176.8 thousand associated with shipping the year-in-advance inventory for future year currency orders for storage at the Dallas Reserve Bank.

The 2007 budget for intra-System shipments includes $600 thousand for shipments of unprocessed $1 notes between Reserve Banks for a new program to use the System's high-speed processing capacity more effectively. The expected transportation and high-speed processing costs for the unprocessed currency are less than costs associated with printing and shipping new notes from the BEP. Without the cost of this program, the 2007 budget for intra-System shipments would be relatively unchanged from 2006 estimated expenses. The 2007 budget for returning currency pallets from Reserve Banks to the BEP is unchanged from the 2006 estimate of $42 thousand.

Counterfeit-Deterrence Research
The 2007 budget for counterfeit-deterrence research is $3.4 million, which includes costs associated with the Central Bank Counterfeit Deterrence Group (CBCDG) and the Reprographic Research Center (RRC). The CBCDG operates under the auspices of the G-10 central bank governors to combat digital counterfeiting and includes 27 central banks. The Board's $3.4 million share of the 2007 CBCDG budget comprises 99 percent of the Federal Reserve's counterfeit-deterrence budget and is 2.9 percent more than the 2006 estimate. The RRC payment of $35 thousand represents the remaining one percent of the counterfeit-deterrence research budget. The RRC is a state-of-the-art facility used for adversarial testing of banknote designs and counterfeit deterrent features by 12 member central banks and is hosted by the National Bank of Denmark. The budgeted 2007 payment to the RRC increased by $17 thousand, or 118.8 percent over the 2006 estimate, reflecting additional staffing and additional capital investment. The Executive Committee of the RRC agreed to hire an additional person to support the work of the laboratory and address workload and succession planning concerns of the National Bank of Denmark.

Treasury's Office of Currency Standards (OCS)
The 2007 budget to reimburse the U.S. Department of the Treasury for OCS expenses is $3.8 million. The OCS develops Reserve Bank standards for cancellation and destruction of unfit currency and for note accountability, and reviews Reserve Bank cash operations for compliance with its standards. As a public service, the OCS also processes claims for the redemption of damaged or mutilated currency. The 4.2 percent OCS budget increase results from higher salary and travel costs.


Chart 1 New Currency Expenses Barchart

Data for Chart 1
YEAR 19901991199219931994199519961997199819992000200120022003200420052006E2007B
Nominal Cost in millions of dollars 190260295355368373403367408487456344430514514497489598
Real Cost (CPI Adjusted) in millions of dollars 190249275321324320336299327382346254312365356333316377

Chart 2 Value of Notes Printed Compared with Number of Notes Printed

Data for Chart 2
YEAR19901991199219931994199519961997199819992000200120022003200420052006E2007B
Billions of notes7.008.028.458.039.339.969.449.589.2010.88.978.187.398.398.888.38.59.2
Billions of dollars 84.47107.96103.19104.89128.82148.24194.64142.23163.26285.4967.4650.20123.30126.2157.0140.8144.8189.4

Chart 3 Cost of Currency Compared with Number of Notes Printed Bar and Line Chart

Data for Chart 3
YEAR 19901991199219931994199519961997199819992000200120022003200420052006E2007B
Billions of notes 7.008.028.458.039.339.969.449.589.2010.88.978.187.398.398.898.298.469.18
Cost per 1000 notes $26$30$36$41$38$37$40$43$47$43$47$49$50$58$56$55$56$63


1 The $100 notes are Series-1996 design and the $20 notes are Series-2004 design. New-design notes cost more to produce than old-design notes because of the added complexity of additional security features. Return to text.
2Charts 1-3 in the attachment show the new currency expenses, the value and number of notes printed, and the number and cost of notes printed from 1990 through the 2007 budget period. Return to text.
3TThe existing currency paper contract is effective from January 2003 through December 2006. Return to text.
4The BEP is currently in the process of awarding a new contract for public education support through a competitive bidding process. Return to text.
5The calendar year 2007 BEP note order includes notes ordered for January through September 2007, plus a staff estimate of notes that the Board will order for October through December 2007. Return to text.
6The Advanced Counterfeit Deterrence (ACD) Steering Committee used this same strategy for the $100 redesigns in 1991 and 1996. Return to text.
7The BEP produces notes most cost-effectively when it can plan its production schedule over a long-term. Return to text.
8These estimates are based on staff forecasts of future-year currency needs. The actual volume of notes for the 2008 and 2009 print orders will depend on conditions at the time the orders are placed. Return to text.